This one axis servo positioner is mainly composed by fixed base, rotation head & tail, welding positioning frame, AC servo motor & precise gearbox, Conductive mechanism, protection cover and electrical control system.
The fixed base is a welded structure stress released. It is machined professionally to provide high accuracy at certain positions. The surface is painted after shot blasting, the color can be done according to customer’s requirements.
The rotation head & tail stock is also a welded structure stress released and fine machined, to provide long term working stability.
The positioning frame is welded by quality profile beams, heat treatment and machined to provide the surface finishing and self stability. Standard distance bolt holes are set for customer mount workpiece conveniently.
The rotation stability, position accuracy and longlife working is assured by using AC servo motor & RV gearbox.
The conductive mechanism is made in brass, which give perfect conduction. The foundation is whole insulation to protect the servo motor, robot, welding power, etc.
To assure the quality and working stability, we use OMRON/MITSUBISHI PLC to control the motions, and electrical components are all from well-known brand.
As an important equipment in the field of modern industrial automation, the robot positioner has a wide range of applications.
1. **Automobile manufacturing field**:
- The robot welding positioner can realize automated welding of automobile bodies and improve production efficiency and welding quality.
2. **Construction machinery field**:
- Robot positioners can be used for welding large structural parts, reducing the labor intensity of operators.
3. **Aerospace field**:
- In this field, robot positioners can complete welding tasks of complex structures and improve product performance and quality.
4. **Logistics Industry**:
- Robot positioners utilize the mobility of robots to increase the speed of cargo handling and distribution.
5. **Factory and Production Line**:
- In terms of handling heavy objects, such as in the manufacturing of automobiles and mechanical equipment, robotic positioners have significant advantages.
6. **Chemical Industry**:
- Although the reference article does not directly mention the application of robot positioners in the chemical industry, considering the need for automation and precise operation in the chemical industry, robot positioners may be used in this field.
7. **Glass Industry**:
The high precision and stability characteristics of robotic positioners may lead to applications in glass processing and manufacturing processes.
8. **Household appliance industry**:
- Mainly focused on welding and handling applications, but robotic positioners may also bring efficiency gains to the home appliance industry in assembly and testing.
In general, robot positioners have shown wide application potential in multiple industries due to their intelligence, efficiency and high precision. With the continuous development and innovation of technology, the application fields of robot positioners will be further expanded.
